Vitrified CBN Wheel
Vitrified diamond Wheel
- Aerospace / Electronics and Semiconductors
For wafer grindingVitrified Wheel nanoVi
Innovated manufacturing method provides uniform distribution with The size of φ0.5um grain. This technology brings a Ra0.8nm finish for 6" SiC wafer.
Resin Wheel
- Machine Parts
Resin Wheel for Double Disc Grinding of Sintered Unhardened Steel GaiaR i BG7
Grinding performance is favorable for sintered unhardened alloy materials, unhardened and quench-hardened ferrous materials, unhardened cast iron, and the like, and cutting performance is also excellent compared to our conventional products (with grinding resistance reduced by 15% to 30%), and the grinding ratio is around 1.2 to 2.4 times higher. This can be used with all types of materials.
- Machine Parts
Resin Wheel for Internal Grinding (Rough grinding) Teramate
This resin wheel boasts excellent cutting performance. Establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, enabling high-efficiency grinding.
- Machine Parts
Resin CBN Wheel for Through-feed Centerless Grinding GaiaR i BG6
The abrasive grains were selected to maintain blade sharpness for long times. The adhesion performance of the grains and binder has been improved to reduce grain loss. This can be used to enhance tool-cost performance thanks to reduced wheel wear with quench-hardened ferrous materials.
- Tools and Dies
Resin Wheel Revomate
This resin wheel boasts excellent cutting performance. Establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, enabling high-efficiency grinding.
- Tools and Dies
Resin Wheel for Cermet Grinding Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
- Tools and Dies
Resin Wheel for Mold Grinding (carbide) Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
- Tools and Dies
Resin Wheel for Mold Grinding (Surface Grinding for SKD11 and carbide together) Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
- Tools and Dies
Resin Wheel for Cylindrical Grinding Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
- Tools and Dies
Resin Wheel for Internal Grinding Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
GaiaRi
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
CBN grains having superior cutting performance and improved grain bonding force are key technologies in the improvement of cutting performance and service life of this resin wheel. The service life is extended to twice and the flatness is improved by 30% in double head surface grinding when compared with those of earlier models. The service life is beyond 2.5 times that of existing models in through-feed center-less grinding.
Ulteel
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
A resin-based bonding material is used to increase resilience, working softly on the workpiece. Because the cutting performance is superior while generation of chipping and cracks is fewer, the product is used for applications such as the grinding of hard and fragile materials and tool grinding where the sharp cutting edge is needed. It is also used for the grinding of cemented carbide and ceramics.
Ulteel Ⅱ
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
Truing is easy and the dressing process on the machine is almost unnecessary. The heat conductivity of the bond is good and thermal deterioration of the bond is less with this wheel.
Metal Wheel
- Tools and Dies
- Automotive and Transportation Equipment
- Aerospace / Electronics and Semiconductors
Metal wheel Teramate (MT3)
Due to its toughness, metal wheels are often used for high-efficiency grinding in the fields of tools and dies, ceramics and aerospace. By adjusting the filler and abrasive grain type of our new metal wheel (MT3), dressability has improved by 2.7 times compered to conventional products, and the grinding performance is improved.
- Tools and Dies
Metal Wheel for Carbide Tool Grinding Teramate MT2
Metal is used for the binder. Optimizing the abrasive-grain type, reduction of low friction due to bond microfracture, and a suitable amount of wear make for superior grinding performance in high-efficiency regions compared to the Teramate (resin bond). This is applicable for such uses as grinding grooves in machine tools (end mills, drills, and the like).
- Automotive and Transportation Equipment
- Aerospace / Electronics and Semiconductors
Metal Wheel for Grinding Difficult-to-cut Materials Teramate MT2
Metal is used for the binder. Optimizing the abrasive-grain type, reduction of low friction due to bond microfracture, and a suitable amount of wear make for superior grinding performance in high-efficiency regions compared to the Teramate (resin bond). This is applicable for grinding Inconel.
Ultra-mate
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
Metal bond wheels offer excellent heat resistance and thermal conductivity and can serve for many years to come because of the metal used as a bonding agent. However, they are inferior as to the ease of truing and dressing and sharpness compared to resin bond wheels. Ultra-mate is a metal bond wheel using a special lubricant to cover this disadvantage.
Electroplated wheel
Precision electroplated CBN wheel
- Automotive and Transportation Equipment
This wheel is used for high precision formed groove grinding of CVT's ball groove and compressor's vane groove. It contributes a great deal to cost reduction due to the significant extension of wheel life.
SL wheel
SL wheel
- Tools and Dies
Like electroplated wheels, an SL wheel is made up of super abrasive grains bonded to the surface of wheel base. Since the abrasive grains are chemically bonded, they are more firmly retained than those of electroplated wheels. The significantly protruding abrasive grains are effective for materials apt to cause clogging. Coarser abrasive grains than those applied to electroplated wheels are used.
