Vitrified CBN Wheel
Tough Premium Vi
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
Vitrified CBN wheels having truing intervals as long as three times those of existing series products make it possible to reduce the tool cost, improve the grinding accuracy and reduce the grinding time. Stiff CBN grains extending the service life of the cutting edge, strong vitrified bonding agent having a good affinity with grains, and innovational distribution technology serve as key technologies in the improvement of the cutting performance as well as the service life.
e wheel
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
While conentional wheels play the main role in the regular surface speed zone, we propose e-Wheel as a CBN wheel for the regular surface speed zone that can provide major advantages in this zone. e-Wheel has lots of advantages such as a stable grinding accuracy, reduced running cost and reduced waste when compared with normal wheels.
Tough Vi-F series
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
Vitrified CBN wheels having improved cutting performance and truing intervals as long as twice those of existing series products in the high concentration zones make it possible to reduce the tool cost and grinding time. Products in this series are used for cam grinding (rough grinding), crank shaft grinding and so on.
VB series
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
General-purpose series that can meet various requirements ranging from low to high concentration zones.
Resin Wheel
- Tools and Dies
Resin Wheel Revomate
This resin wheel boasts excellent cutting performance. Establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, enabling high-efficiency grinding.
- Tools and Dies
Resin Wheel for Cermet Grinding Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
- Tools and Dies
Resin Wheel for Mold Grinding (carbide) Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
- Tools and Dies
Resin Wheel for Mold Grinding (Surface Grinding for SKD11 and carbide together) Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
- Tools and Dies
Resin Wheel for Cylindrical Grinding Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
- Tools and Dies
Resin Wheel for Internal Grinding Teramate Premium
This resin wheel offers high-precision, high-efficiency machining. Grain size and the chip pocket have been optimized, making this useful for high-precision grinding, and establishing a high Young's modulus for the bond makes it possible to maintain good abrasive-grain protrusion with little grain sinking during grinding, thereby achieving high-efficiency grinding.
GaiaRi
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
CBN grains having superior cutting performance and improved grain bonding force are key technologies in the improvement of cutting performance and service life of this resin wheel. The service life is extended to twice and the flatness is improved by 30% in double head surface grinding when compared with those of earlier models. The service life is beyond 2.5 times that of existing models in through-feed center-less grinding.
Ulteel
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
A resin-based bonding material is used to increase resilience, working softly on the workpiece. Because the cutting performance is superior while generation of chipping and cracks is fewer, the product is used for applications such as the grinding of hard and fragile materials and tool grinding where the sharp cutting edge is needed. It is also used for the grinding of cemented carbide and ceramics.
Ulteel Ⅱ
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
Truing is easy and the dressing process on the machine is almost unnecessary. The heat conductivity of the bond is good and thermal deterioration of the bond is less with this wheel.
Metal Wheel
- Tools and Dies
- Automotive and Transportation Equipment
- Aerospace / Electronics and Semiconductors
Metal wheel Teramate (MT3)
Due to its toughness, metal wheels are often used for high-efficiency grinding in the fields of tools and dies, ceramics and aerospace. By adjusting the filler and abrasive grain type of our new metal wheel (MT3), dressability has improved by 2.7 times compered to conventional products, and the grinding performance is improved.
- Tools and Dies
Metal Wheel for Carbide Tool Grinding Teramate MT2
Metal is used for the binder. Optimizing the abrasive-grain type, reduction of low friction due to bond microfracture, and a suitable amount of wear make for superior grinding performance in high-efficiency regions compared to the Teramate (resin bond). This is applicable for such uses as grinding grooves in machine tools (end mills, drills, and the like).
Ultra-mate
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
Metal bond wheels offer excellent heat resistance and thermal conductivity and can serve for many years to come because of the metal used as a bonding agent. However, they are inferior as to the ease of truing and dressing and sharpness compared to resin bond wheels. Ultra-mate is a metal bond wheel using a special lubricant to cover this disadvantage.
Electroplated wheel
SL wheel
SL wheel
- Tools and Dies
Like electroplated wheels, an SL wheel is made up of super abrasive grains bonded to the surface of wheel base. Since the abrasive grains are chemically bonded, they are more firmly retained than those of electroplated wheels. The significantly protruding abrasive grains are effective for materials apt to cause clogging. Coarser abrasive grains than those applied to electroplated wheels are used.
Dressers
Infiltrated method
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
- Aerospace / Electronics and Semiconductors
A diamond is fixed using a powder metallurgy method. Compared with other processed rotary dressers, infiltrated method rotary dressers are sturdy and correctable and reusable even if they deteriorate in regards to accuracy or are deformed.
Reverse plated method-SC type
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
- Aerospace / Electronics and Semiconductors
Grains of diamond are fixed by an electroplating method. Reverse plated method rotary dressers suffer little thermal strain because the manufacturing of reverse plated method dressers does not involve high-temperature processes. Reverse plated method rotary dressers are suitable for fine, complicated shapes and shapes requiring high accuracy.
Reverse plated method-DD type
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
- Aerospace / Electronics and Semiconductors
The distribution density of rotary dressers is reduced by dimples scattered on the surface. The edge shape of the diamond is sharp to minimize required lapping.
Reverse plated method-HS type
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
- Aerospace / Electronics and Semiconductors
Diamond is set by hand, so the distribution density can be adjusted. Compared with the infiltrated method, point of diamond can be kept sharper during finishing process because of its smaller amount of lapping. This makes excellent cutting ability of grinding wheel after its being dressed.
PCD & PCBN
Diamond wear resistant products
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
PCD is second in hardness only to natural diamonds and have a wear resistance about more than 100 times that of cemented carbide. If these wear resistant products with extremely low wear losses are specifically used for parts that affect product accuracy, products will maintain stable quality for longer. They are adopted for a wide variety of parts, including precision machine parts and measurement reference sections. Diamond centers and workpiece rest shoes are representative of such products.
Devices and equipment
Tool grinding machines(DPCG-4)
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
High-precision, High-rigidity grinders enhance efficiency of polycrystalline diamond tool grinding.
Chamfering machines
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
All that is required is to turn the tip while applying light finger pressure to it along the jig installed.
Compact truing devices
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
High-efficiency truing achieved by the motor-driven mechanism(With inverter).
General-purpose truing devices
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
Easy truing of CBN wheels on multi-purpose cylindrical grinders.
Brake controlled truing device
- Tools and Dies
- Machine Parts
- Automotive and Transportation Equipment
Power supply unit unnecessry. Truing and dressing done at the same time.
